Achievements

• Manufacturing capacities
• Quality assurance
  
• Approvals
• Stress calculation and design
• Materials
• Technical personnel in production

Manufacturing capacities

Manufacturing area

• 2100 square metres roofed
• 6350 square metres open area

In-plant transport

• Gantry crane 32t
• Slewing crane 4 x 1t
• Forklift 8t max.
  

Machining

• Boring mill
  
• traverse path x axis 4900 mm
• traverse path y axis 1980 mm
• radial facing slide up to Ø 2150 mm
  
  
• Turning lathes with peak heights of:
  
• 150 mm
• 420 mm
• 1.500 mm
  
  
• Radial drilling machine with max. output of:
  
• 70 mm MK 6
• 50 mm MK 4
  

Welding

• Submerged arc welding (SAW) for external welding, up to ¯ 5000 mm with automatic welding seam guidance
• Tubing welding automat,
  TIG welding machines to 400 A
  Welding electric rectifiers to 800 A
  MIG/MAG welding machines to 500 A
• Div. rollaway trestle with a max. load of 40 t
  Turntables with a max. load of 5 t
  
  

Sheet metal working

• Sheet metal bending rolls to 4 m rolling length, thickness max. 30 mm,
  Sheet metal bending rolls to 3 m rolling length, thickness max. 10 mm
• Plate shears - 3 m cutting length, thickness max. 12 mm
• Tube expander

Surface finishing

• Sandblast Ð hall 12 x 6 m
• Painting according to customer requirements
• Pickling and passivating
• Drying

Test procedures

• X-ray up to 300 KV
  
• Hydrostatic pressure test
  
• Leakage test air/nekal
  
• Ultrasonic test
  
• Helium leak test
  
• Vacuum test
  
• Liquid penetration test
  
• MP examination
  
• Measurement of layer thickness

Unit size

• L x B x H to max. 30 x 5 x 5 m

• Truck ex factory
  

Quality assurance

• According to ASME quality control manual
• According to quality management system in accordance with ISO EN 9001

Approvals

• According to pressure vessel regulation, Germany
• According to water conservation law ¤191
• Lloyd's Register
• T†-Standard, Austria
• Stoomwezen
• According to ASME code U Stamp

Stress calculation and design
by qualified technical personnel according to

• AD-Merkblatt (German Rules)
• ASME Code and TEMA R

Materials

• Boiler steels according to DIN 17155
• Fine-grained steels
• Cold temperature and high temperature steel
• Austenitic steel
• Various different stainless steels such as:
• Hastelloy
• Inconel
• Incoloy
• Nickel
• Non-ferrous metals
• Plated steels
• Additional materials on request

Technical personnel in production

• Qualified apparatus and piping metalworkers
• Welders with appropriate qualifications
• Boring mill turners and turners