Manufacturing area

  • 2.100 square meters roofed
  • 6.350 square meters open area

Machining

  • Boring mill
  • traverse path x axis 4900 mm
  • traverse path y axis 1980 mm
  • radial facing slide up to 1850 mm
  • Turning lathes with peak heights of 150 Ø mm

Welding

  • Submerged arc welding (SAW) for external welding, up to Ø 5000 mm with automatic welding seam guidance
  • Tubing welding automat,
    TIG welding machines to 400 A
    Welding electric rectifiers to 800 A,
    MIG/MAG welding machines to 500 A
  • Div. rollaway trestle with a max. load of 40 t
    Turntables with a max. load of 5 t

Sheet metal working

  • Sheet metal bending rolls to 4 m rolling length, thickness max. 30 mm,
    Sheet metal bending rolls to 3 m rolling length, thickness max. 10 m
  • Plate shears - 3 m cutting length, thickness max. 12 mm
  • Tube expander 

Surface finishing

  • Sandblast – hall 12 x 6 m
  • Painting according to customer requirements
  • Pickling and passivating
  • Drying

Test procedures

  • X-ray up to 300 KV
  • Hydrostatic pressure test
  • Leakage test air/nekal
  • Ultrasonic test
  • Helium leak test
  • Vacuum test
  • Liquid penetration test
  • MP examination
  • Measurement of layer thickness

Unit size

  • L x W x H to max. 30 x 5 x 5 m
  • max. crane capacity 32 to

Shipping

  • Truck ex factory

 

Quality assurance

  • According to ASME quality control manual
  • According to quality management system in accordance with ISO EN 9001: 2008

Approvals

  • According to pressure vessel regulation, Germany
  • According to water conservation law §191 (Wasserhaushaltsgesetz)
  • Lloyd's register
  • TÜ-Standard, Austria
  • Stoomwezen
  • According to ASME code U Stamp Druckgeräterichtlinie (TÜV)

Stress calculation and design by qualified technical personnel according to

  • AD-Merkblatt (German Rules)
  • ASME code and TEMA R

Materials

  • Boiler steels according to DIN 17155
  • Div. Stainless steels such as 1.4404, 1,4539, 1.4571 und 1.4462
  • Fine-grained steels
  • Cold temperature and high temperature steel
  • Austenitic steel
  • Various different stainless steels such as:
    - Hastelloy
    - Inconel
    - Incoloy
    - Nickel
  • Non-ferrous metals
  • Plated steels
  • Additional materials on request